Explore precision-manufactured tungsten carbide drill blanks, inserts, and heavy-duty wear stock engineered to meet rigorous ISO standards.
Modern CNC machining centers, automated aerospace drilling, and deep-hole oil & gas explorations demand microstructural integrity that goes far beyond generic dimensions.
The aerospace sector requires drills that withstand extreme work-hardening materials like Ti-6Al-4V and Inconel 718. Sub-micron grain tungsten carbide rods ensure sharp edge retention, minimize thermal cracking, and suppress tool chattering during interrupted deep-hole drilling.
For high-density electronics and multi-layer HDI circuit boards, solid carbide micro-drills below 0.3mm require extreme rotational concentricity. Zhongfu's nano-grain sintered WC blanks provide high transverse rupture strength (TRS > 4,000 MPa) to eliminate premature shank breakage.
Percussive rock drilling and downhole sensor environments face severe hydraulic erosion and magnetic interference. Our specialized nickel-binder and coarse-grain WC grades (YG8C to YG11C) deliver exceptional impact toughness and wear life under cyclic percussive stress.
With 24 years of manufacturing heritage in Nanchang, Jiangxi, Jiangxi Zhongfu Cemented Carbide Co., Ltd. controls the whole metallurgy cycle, guaranteeing near-zero internal void ratios.
Zero recycled scraps. We strictly use high-purity virgin Ammonium Paratungstate (APT) reduction powders blended precisely with ultrafine cobalt or nickel binder phases.
Our vacuum HIP furnaces operate under 100 bar isostatic argon pressure at 1450°C, compressing micro-pores and boosting tool fracture toughness by up to 25%.
High-precision multi-axis CNC grinding ensures outer diameter roundness within 0.001mm and runout under 0.002mm, providing flawless cylindrical concentricity for solid carbide drills.
Every production batch undergoes SEM cross-sectional inspection, coercivity testing, and magnetic saturation checks to prevent eta-phase embrittlement.
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Select the optimal binder phase and grain morphology to balance wear resistance against dynamic mechanical impact.
| Carbide Grade | Binder (Co/Ni %) | Grain Size (μm) | Density (g/cm³) | Hardness (HRA) | TRS (MPa) | Target Drill & Tool Application |
|---|---|---|---|---|---|---|
| ZF-06 (Ultra-Fine) | 6.0% Co | 0.4 – 0.6 | 14.95 | 92.8 | 3800 | High-hardness steel drilling (HRC 50+), micro-endmills, PCB tools |
| YG6X (Sub-Micron) | 6.0% Co | 0.8 – 1.0 | 14.90 | 91.5 | 3400 | Cast iron drilling, non-ferrous metal turning, finishing inserts |
| YG8 (Standard) | 8.0% Co | 1.2 – 1.6 | 14.75 | 89.5 | 3000 | General purpose drill tips, water well rock drills, brazed cutter teeth |
| YG11C (Coarse Grain) | 11.0% Co | 2.2 – 3.0 | 14.40 | 86.5 | 2800 | Mining DTH drill buttons, heavy percussive foundation exploration |
| ZF-NM10 (Non-Magnetic) | 10.0% Ni | 1.0 – 1.4 | 14.50 | 89.0 | 2600 | Downhole MWD/LWD tools, magnetic molding dies, corrosive media seals |
Supplying Tier-1 and Tier-2 manufacturers across North America, Europe, and Asia-Pacific with comprehensive supply chain transparency.
Every shipment is accompanied by complete 3.1 Material Test Reports (MTR), detailing exact cobalt binder content, specific gravity, hardness, coercive force, and porosity certificates.
We provide frictionless DDP shipping via sea, air, and express services (FedEx/DHL/UPS) directly to factory floors across the USA, Germany, Canada, Australia, and Mexico with cleared customs.
OEM customized profiles, confidential patent drawings, and private mold investments are protected under strict international Bilateral Non-Disclosure Agreements (NDAs).
Continuous investment in cutting-edge metallurgical science to prepare tooling contractors for tomorrow's manufacturing challenges.
Developing gradient cemented carbide rods with cobalt-enriched core tougheners paired with wear-hardened micro-surfaces to eliminate drill tip fracturing at high chip load feeds.
Refining powder extrusion techniques for solid carbide rods with twisted double and triple internal coolant channels, reducing drilling temperatures by up to 200°C in deep bores.
Pioneering cobalt-free and low-cobalt high-entropy alloy (HEA) binders designed for high-corrosion deep-sea operations and extreme aerospace heat zones.
Equip your manufacturing pipeline with high-precision solid rods, CNC jaw inserts, and rock drilling tips.
Key information regarding metallurgy, precision grinding, minimum order volumes, and OEM customization.
Yes. Custom tooling blanks and finished wear parts represent our primary manufacturing capacity. Simply supply a 2D/3D CAD drawing with designated tolerances, surface roughness targets (Ra), and operating environments. Our metallurgical team will evaluate the feasibility, suggest the optimal WC grain and cobalt ratio, and provide a comprehensive quotation within 8 hours.
Conventional vacuum sintering relies purely on heat and surface energy to bond carbide particles, which often leaves microscopic internal voids. Our overpressure Sinter-HIP process injects up to 100 bar of inert argon gas during the liquid phase, collapsing micro-voids, increasing transverse rupture strength by 20% to 25%, and significantly decreasing tool chipping during high-speed feed applications.
Grain size dictates the trade-off between hardness and transverse rupture strength. Ultra-fine/nano grain sizes (0.2–0.6 μm) maximize wear resistance, cutting edge sharpness, and yield hardness values exceeding HRA 92.5, making them ideal for drilling hardened steels and composite aerospace structures. Medium to coarse grains (1.5–3.0 μm) provide substantial impact shock resistance, necessary for percussive rock drilling and mining tools.
Our in-house precision centerless grinding workshops routinely maintain ISO h6 diameter tolerances (e.g., +0/-0.008 mm for Ø8mm rods) with total runout under 0.002 mm. Upon customer request for ultra-precision micro-drills, we can achieve tolerances down to h5 or h4.
Standard cemented carbide utilizes a ferromagnetic cobalt binder that interferes with directional instruments and magnetic sensors. Our nickel-bonded carbide grades offer near-zero magnetic permeability (μ < 1.005) while providing superior corrosion resistance against sour gas (H2S), chlorides, and harsh chemicals, making them ideal for MWD/LWD drilling components.